5 Best Everlast Plasma Cutters Review

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Are you a shop owner or a metal working hobbyist looking to grab the best plasma cutter available in the market? Nowadays, high-quality cutters have become readily available and are available to fit multiple budgets.

Introduction To Everlast Plasma Cutter

We introduce to you Everlast Plasma cutter. This company sells high-performance plasma cutters to their customers. They understand the importance of their product in the world of metal fabrication and aim to provide their customers with the best of the best.

Everlast plasma cutters are highly efficient are very popular amongst small business as well as seasoned metal construction companies. People at home even rely on Everlast plasma cutters for domestic construction and DIY project and repairs.

If you are a beginner, then Everlast plasma cutter is the one for you. We have compiled a list of the top 5 Everlast plasma cutter. Go ahead and read our evaluation and find out why Everlast is worthy of your money and investment. Make your decision smooth and hassle-free with the help of our review.

Why Choose Everlast Products?

Even though there are many options present in the market, but Everlast plasma cutters are still very popular. The reason for the fame of these cutters is not only their premium quality performance but also their durability and clean cuts. Everlast offers to their customers:

  • A 5-year warranty on IGBT products
  • A three-year warranty on MOSFET items
  • A 30 day return policy which is hassle-free in case you are not satisfied with their product or performance.

Other than these advantages, Everlast plasma cutters are also quietly affordable giving them another edge in the competitive market.

What Did We Do To Have This Honest Review?

To make sure that our Everlast plasma cutter review is incredibly honest we went ahead and picked out the top 5 plasma cutters. We checked them with the customer feedback and compared them with one another.

To make sure that the review is honest, we used authentic customer feedback and used the pros and cons they found out. So that you are able to make an authentic and honest choice.

Comparison Chart

Everlast Plasma CutterIdeal Cut/ Weld ThicknessIGBT TransistorAmperage
Pilot ARCDual VoltageWeight
Everlast PowerTIG 200DV 200amp5/16”Yes220ANoYes60 Pounds
Everlast PowerTIG 185 DV 5/16”Yes185ANoYes40 Pounds
Everlast PowerTIG 250EX AC DC TIG STICK Pulse welder1/2"Yes250ANoNo60 Pounds
PowerPlasma 50S 50amps PILOT ARC1/2"YesYES42 Pounds
Everlast PowerUltra 206Pi 200a Multi Process Welder3/4"Yes200AYesYes40 Pounds

1.Everlast PowerTIG 200DV 200amp

Product features :

The Everlast plasma cutter is the latest addition to Everlast’s line of TIG welders. This PowerTIG 200 DV contains all the features that allow for a ground-breaking performance. This plasma cutter is incredibly versatile due to its dual voltage features along with an IGBT inverter that is digitally controlled.

Everlast plasma cutter has the ability to operate on 240 V as well as 120V. This product provides you with a maximum performance where ever you go. This plasma cutter is very portable and can be carried easily; it can get attached with your generator that is rated with 35oo watts and is known as clean power. If you are looking for reliability, then PowerTIG is a plasma cutter to consider.


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    Comes with a 12.5 ft super flex cable that is better than the standard cables.
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    Has a great value and great features
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    Is incredibly smooth when working.
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    Has color-coded controls that make this machine incredibly easy to operate


  • The foot pedal is of bad quality and can cause slight problems
  • There can also be issues with their regulator

Who Is It Built For?

This Everlast plasma cutter is great for users who want to buy this product but not go too hard on their pockets. It is a great unit for professional business projects and DIY jobs at home.

2. Everlast PowerTIG 185 DV AC/DC TIG Stick Welder

Product features :

This Everlast plasma cutter has a compact inverter design, and this makes this unit the smallest and lightest IGBT based inverter. This cutter now comes with STICK function making it is very simple to operate. Now any user with this unit can produce high quality welds.

Everlast PowerTIG is not only easy to operate but very easy to set up as well; comes with automatic pre-flow and a digital screen for precise control of the welding amps when you change to a 2T mode. With its 2T function, you can make use of the torch switch or the optional foot pedal according to the choices of the operator.


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    All the controls work very well and are easy to operate
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    You can make use of stick with this product
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    Very convenient and has ample of power in it
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    Allows welding to be incredibly smooth


  • Has thin AC work allowing current to not go very low.
  • Not a very professional model
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    Does not have a foot pedal

Who Is It Built For?

This Everlast plasma cutter has the making of an ideal unit and comes with plenty of needed features. It is not very costly and so can be bought by start-ups, business owners and even home DIY experts.

3.Everlast PowerTIG 250EX AC DC TIG STICK Pulse welder

Product features :

Everlast PowerTIG 250EX is the perfect solution for both professionals and DIY-ers.  It is very versatileFor users that need to weld through thin sheets of gauge material, this Everlast plasma cutter is great for them. This unit comes with low amp abilities in both DC and AC mode and can go down to 5 amperes. This product is incredibly versatile and has high-performance capabilities. and comes with adjustable pulse, AC frequency and many other features. It is a portable device. It can work both on single phase power and 3 phase power.

This unit is equipped with AC frequency, stick function along with arc control, 2T/4T remotely controlled functions and AC balance control. It also includes a spot weld control meter for those who need to make a perfectly times spot on their sheet. The IGBT inverter helps in making this unit portable by decreasing its size.


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    Can be used for plenty of different applications
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    Incredibly easy to operate and welds nicely
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    Not too pricey


  • May have an Argo leak between the regulators.

Who is it for?

Everlast PowerTIG 250EX has created its own name in the industry due to its features. It is a capable welder that is not very pricey making it ideal for many welders and professional enthusiasts.

4. PowerPlasma 50S 50amps PILOT ARC

Product features :

Everlast Plasma Cutter 50S is one of the best performing IGBT inverters when compared with its initial cost as well as its operating cost. This cutter has the ability to cut through almost 1” of thick steel and has multiple features required by a welder enthusiast.

This plasma cutter has an Italian design that comes with an iPT 60 torch. Its small size makes this very portable and can help save space in your shop or household. This cutter provides you with exceptionally smooth and clean cuts and can also be attached to your generator with 8500 watts.


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    Very easy to set up
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    Is a high-performance unit on a daily basis
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    It comes with blowback technology


  • Replacements tips are for 1.2mm whereas the torch is 1.1mm so does not cut very good.
  • Replacement tips are also very hard to find

Who is it for?

With its incredible features and a broad range of consumables, this Everlast plasma cutter will not disappoint. If you are looking for a good performance unit in an industrial setting without burning holes in your pocket, this unit is great for you.

5. Everlast PowerUltra 206Pi 200a Multi Process Welder

Product features :

You can now rely on this Everlast Plasma cutter due to its excellent features and new digital control. It has become very easy to use this product and set it up. The efficiency of the TIG function of this product has been made better due to its improved design.

PowerUltra now comes with a postflow and downslope control. It features a DC output in the stick and TIG mode and can weld through any material except magnesium and aluminum. When using the TIG mode, you get a choice to pick a pulse setting of either 0.5 hertz or 0.25 Hertz.

Just choose the frequency at which you want to weld and do your work without worrying about the pulse setting. This plasma cutter offers an economical and compact solution to welders making it a great product to invest in.


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    Is a great multi-process machine and is of affordable price
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    Has great cutting and TIG consistency
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    Is very durable
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    Has an adjustable post flow timer that makes your work easy.


  • 110V will only cut if you are welding thin material or using low amperes
  • The foot pedal is very weak and can fall apart

Who is it for?

This Everlast plasma cutter is very useful when it comes to small garages and home shops. This unit is a combination of a plasma cutter and a DC welder. Since it is very easy to set-up and operates, it can be great for DIY users and proper welders.

You can read more Reviews of the Best Plasma Cutters on Plasma Cutter Expert.


To make your shopping easier, we have compiled and selected the top three Everlast plasma cutters according to their features and value. We have chosen the best of the best, best value and also great plasma cutters so that you can make an informed decision when you go shopping.

Best Of The Best

Everlast PowerTIG 200DV

This Everlast plasma cutter is easy to use and has amazing features for a budgeted unit. It comes with dual voltage and an IGBT inverter that is controlled digitally. Since it portable, it can be carried anywhere you want. This cutter is also very reliable and provides you with the service you need.

With its spatter control and improved arc performance, this plasma cutter is the best of the best.

Best Value

Everlast PowerTIG 250EX 

PowerTIG has incredible featured that are not widely available in cheap plasma cutters. As compared to the features this unit has, its price is very reasonable. This plasma cutter is a versatile solution and high performing unit.

This unit comes with AC balance control, AC frequency and a stick function that allow you to control the arc forcefully. This Everlast plasma cutter also has a spot timer; ideal for routine welders. It has an improved HF start circuit to get rid of maintenance issues.

Also Great

In the above article, I have discussed the features and the pros and cons of the 5 Everlast Plasma Cutters which I found to be the best among several available as per my opinion. You can compare the Everlast Plasma Cutters and choose the one which is tailored perfectly to your needs!

Everlast PowerUltra 206Pi

Everlast PowerUltra has a couple of new features that makes it land on our list of top three. This plasma cutter comes with new digital controls that make it very easy to use. Even though this cutter has an analog feel, it is very easy to set up.

The TIG mode in this cutter comes with an easy-to-use pulse with a fixed setting and a regulator consumable starter kid for Plasma and TIG. It also comes with an air regulator for TIG AR/Gas. If you are searching for a simple solution to your welding needs, this plasma cutter is the one for you.

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